Client results · Case study

Validating an autonomous tracked vehicle before cutting metal

How DSIM used multibody dynamics simulation, including transient stress recovery on the frame structures, to prove out an autonomous tracked vehicle for Stratom, Inc. under an aggressive timeline.

Problem
No prototype yet, and a high cost for a wrong first build.
Modeled
Full-vehicle multibody model with track systems over terrain and obstacles, transient stress on the flexible frame.
Result
Design changes made from the model; the prototype build went ahead on time and under budget.
Transient stress recovery during rough-terrain traversal: von Mises stress on the flexible frame structures, computed from the multibody dynamics simulation as the track systems work the terrain.

The challenge

Stratom, Inc. builds robotic and autonomous systems for defense and first-response missions. The team was developing an autonomous tracked vehicle on a tight schedule, and the open question was whether the design would work as intended on real terrain under real loads. The conventional path, building a physical prototype and testing it in the field, would have consumed the schedule and committed budget to a configuration nobody had yet confirmed would drive and perform.

The approach

DSIM built a multibody dynamics (MBD) model of the vehicle in Adams Solver, track systems included, and put it through the terrain and obstacle scenarios that mattered, simulating how the system behaved and quantifying the loads and forces acting on the design. DSIM used the model to find where forces concentrated, which components saw the most demand, and which design choices held up under the conditions the vehicle would actually face. With flexible frame structures in the model, transient stress was recovered directly from the dynamic events rather than from static load cases.

The Adams Solver model of the autonomous tracked vehicle working through obstacle scenarios.
“Initially, I had my reservations about MBD. However, after working with Darren and his team, I can confidently say that working with DSIM was very easy. They under promised and over delivered big time on this project. Darren was very easy to work with and he and his team were able to manage our expectations and deliver the results that we needed.”
Mechanical Engineer, Stratom, Inc.

The result

Stratom made design changes informed directly by DSIM's simulation results, then moved into the physical prototype build with the schedule intact.

“Based on the results Darren and his team provided, we are in the process of building our physical prototype manufactured on time, under budget and with an underlying confidence on our design process. We won't hesitate to leverage MBD Simulation and tapping into the expertise Darren and his team have.”
Mechanical Engineer, Stratom, Inc.

The machine that was built

The vehicle in these simulations was built and went to field testing.

Multibody model of the autonomous tracked vehicle, solved in Adams Solver
The multibody model, solved in Adams Solver.
The Stratom autonomous tracked vehicle prototype during field testing
The machine, in field testing. Photo courtesy of Stratom, Inc.

Validate it before you build it

Have a design you need to validate before you commit to a prototype? Book a free 30-minute call and we will talk through where multibody simulation can de-risk your next build.

Book a free 30-min callor email info@dsimtech.com

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